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OBJECTIVE (41/26) -- Support for CNC

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OBJECTIVE

OBJECTIVE After completing this unit, you should be able to: - Identify the Haas Control. - Identify the Keyboard. - Describe Start/Home Machine procedure. - Describe Door Override procedure. - Describe Load Tools procedure. - Describe Tool Length Offset (TLO) for each tool. - Verify part zero offset(XY) using MDI. - Describe the setting tool offset. - Verify Tool Length offset using MDI. - Describe the procedure of load CNC program. - Describe the procedure of save CNC program. - Explain how to run CNC program. - Describe the use of cutter diameter compensation. - Describe the shut down program. HAAS CONTROL The Haas control is shown in Figures 18 and 19. Familiarize yourself with the location of buttons and controls. Detailed instructions on the following pages show how to operate the control. Figure 1. Haas CNC Mill Control Haas Keyboard KEYBOARD Keyboard keys are grouped into these functional areas: 1. Function Keys 2. Cursor Keys 3. Display Keys 4. Mode Keys 5. Numeric Keys 6. Alpha Keys 7. Jog Keys 8. Overrides Keys Figure 2. Haas CNC Control Buttons/ Keyboard keys START/HOME MACHINE Checklist: 1. Work Area: Made sure work area is Clear 2. Main Breaker: Turn On 3. Air Supply: Turn On Air to Correct pressure (at least 70PSI for tool changer to operate) 4. POWER ON: Press Green Button 5. Ensure Emergency Stop is not tripped. If it is, twist red knob right to release. 6. Wait until message 102 SERVOS OFF appears before proceeding. 7. RESET 8. Power On Restart 9. Ensure doors are closed and work area is clear. 10. Allow all machine axes to home before proceeding Figure 3. Start/Home Machine DOOR OVERRIDE 1. Mem: Select and Press Mem. 2. Setting Graph: Select and Press Setting Graph 3. Enter 51 4. Cursor: Press down arrow key and then the right arrow key to turn off 5. Write/Enter: Select and Press Write/Enter Figure 4. Door Override LOAD TOOLS Checklist: 1. MDI/DNC Key: Press the MDI/DNC button. 2. Tool Number: - For example, to position the tool changer to T1, - Press the T and then the 1 buttons. 3. ATC FWD: Press the ATC FWD button. - Tool carousel will index to T1 position. 4. Position Tool in Spindle - Do not grip by tool cutting flutes! - Ensure tool taper is clean. - Grip tool holder below V-flange to prevent pinching. - Push tool into spindle. - Ensure “dogs” on spindle line up with slots on tool holder. 5. Tool Release: Press the Tool Release button - Machine will blow air thru spindle to clear debris. - Gently push the tool upward and then release the Tool Release button. - Ensure tool is securely gripped by spindle before releasing it. 6. Repeat steps 2-5 until all tools are loaded. Figure 5. Load Tools SETTING OFFSETS To machine a part accurately, the mill needs to know where the part is located on the table and the distance from the tip of the tools to the top of the part (tool offset from home position). To manually enter offsets: 1. Choose one of the offsets pages. 2. Move the cursor to the desired column. 3. Type the offset valu
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