How to Weld Plastic

Intermediate 20 min 16 steps 30534 views Rating: 4.8/5 Published: 2026-04-05

Set up a workspace in a ventilated area to protect against dust and fumes.. Put on heat-resistant gloves and long-sleeved clothing for protection.. Clean the plastic

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Steps

1

Set up a workspace in a ventilated area to protect against dust and fumes.

Step 1

Set up a workspace in a ventilated area to protect against dust and fumes.

2

Put on heat-resistant gloves and long-sleeved clothing for protection.

Step 2

Put on heat-resistant gloves and long-sleeved clothing for protection.

3

Clean the plastic

Step 3

Clean the plastic

4

Use the letter identification on the plastic to choose a matching welding rod.

Step 4

Use the letter identification on the plastic to choose a matching welding rod.

5

Use a welding rod testing kit if you're not sure what kind of plastic you have.

Step 5

Use a welding rod testing kit if you're not sure what kind of plastic you have.

6

Remove paint on the plastic with a piece of 80-grit sandpaper.

Step 6

Remove paint on the plastic with a piece of 80-grit sandpaper.

7

Clamp and tape plastic pieces together to hold the joint in place.

Step 7

Clamp and tape plastic pieces together to hold the joint in place.

8

Preheat the welding gun for at least 2 minutes.

Step 8

Preheat the welding gun for at least 2 minutes.

9

Secure the plastic together by tack welding the ends.

Step 9

Secure the plastic together by tack welding the ends.

10

Trim the end of a welding rod with angle cutting pliers.

Step 10

Trim the end of a welding rod with angle cutting pliers.

11

Insert a welding rod into a speed nozzle on a welding gun.

Step 11

Insert a welding rod into a speed nozzle on a welding gun.

12

Move the tip of the welding gun slowly over the plastic for a speed weld.

Step 12

Move the tip of the welding gun slowly over the plastic for a speed weld.

13

Swing the welding gun back and forth if you're doing a pendulum weld.

Step 13

Swing the welding gun back and forth if you're doing a pendulum weld.

14

Wait at least 5 minutes for the plastic to cool.

Step 14

Wait at least 5 minutes for the plastic to cool.

15

Sand the welded joint down with 120-grit sandpaper.

Step 15

Sand the welded joint down with 120-grit sandpaper.

16

Finish the plastic with 180 and 320-grit sandpaper.

Step 16

Finish the plastic with 180 and 320-grit sandpaper.

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