How to Remove Rusted Screws

Beginner 15 min 18 steps 18858 views Rating: 4.8/5 Published: 2026-01-18

Wear thick leather gloves and safety glasses to protect yourself.. Strike the screw a few times with a metal hammer.. Soak the screw in rust penetrant for 15 minutes.

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Steps

1

Wear thick leather gloves and safety glasses to protect yourself.

Step 1

Wear thick leather gloves and safety glasses to protect yourself.

2

Strike the screw a few times with a metal hammer.

Step 2

Strike the screw a few times with a metal hammer.

3

Soak the screw in rust penetrant for 15 minutes.

Step 3

Soak the screw in rust penetrant for 15 minutes.

4

Hit the screw a few times and tap around the head.

Step 4

Hit the screw a few times and tap around the head.

5

Remove the screw with a screwdriver.

Step 5

Remove the screw with a screwdriver.

6

Create a gripping paste with water and cleanser for stuck screws.

Step 6

Create a gripping paste with water and cleanser for stuck screws.

7

Attempt to remove the screw again with a screwdriver.

Step 7

Attempt to remove the screw again with a screwdriver.

8

Wipe the screw off with a water-based degreaser.

Step 8

Wipe the screw off with a water-based degreaser.

9

Wear leather gloves and keep a fire extinguisher nearby.

Step 9

Wear leather gloves and keep a fire extinguisher nearby.

10

Heat the screw with a gas torch until it smokes.

Step 10

Heat the screw with a gas torch until it smokes.

11

Soak the screw immediately with cold water.

Step 11

Soak the screw immediately with cold water.

12

Repeat heating and cooling the screw 2 or 3 times.

Step 12

Repeat heating and cooling the screw 2 or 3 times.

13

Use a screwdriver to remove the screw.

Step 13

Use a screwdriver to remove the screw.

14

Apply rust penetrant if the screw is still stuck.

Step 14

Apply rust penetrant if the screw is still stuck.

15

Wear heavy leather gloves and protective goggles.

Step 15

Wear heavy leather gloves and protective goggles.

16

Place a cutting wheel on a rotary tool.

Step 16

Place a cutting wheel on a rotary tool.

17

Cut a slot the size of your largest screwdriver into the screw head.

Step 17

Cut a slot the size of your largest screwdriver into the screw head.

18

Use the screwdriver to remove the screw.

Step 18

Use the screwdriver to remove the screw.

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